Get a small propane torch.

Remove all four of the U-joint retainer clips from the U-joint, using a pair of needle-nose pliers.

Some reach for a certain stinky penetrating solvent (WD40) but it doesn't really work well for this kind of thing. How to Unscrew Rusty Water Pipes By Beau Keyes ... For highly rusted and sealed pipes, leave the lubricant for 15 minutes before trying to unscrew the pipes. Had no problem removing the old u joint clips. Two clips per u-joint, the other two legs of the u-joint are held to the other side by straps or u-bolts. 2. Anyone ever have to remove a U-Joint snap ring that broke? How to Replace a U Joint. Heat the Ujoint until you see plastic bubbling in the small holes. … You need to heat this area with a torch. Went to do my drivehsaft rebuild today, and the damn things were rusted on pretty good. I then remove the snap rings, using snap ring pliers or channel locks (depending on what type of snap rings they are). For polymer, be prepared to use extreme pressure to remove the joints. 2) due to #1 I am now trying to replace them without taking the shaft off.

Changing front axle shaft U-joints, what could be simpler? The clips can sometimes get a little stuck so that stuff can help. They do not work as well when you are trying to install the clips. But we wanted to use only basic hand tools to demonstrate how this job … How I have found the easiest way to remove the U-Joint is to: 1. Then place the yoke of the driveshaft on a block of wood and loosen all the cups so that they are coming out the end of the yokes. ... To replace a U-joint, unscrew the nuts of the U-bolts that clamp the universal's cups to the rear axle's yoke. I'm not in the US and have not come across this system with no bolts holding on the u-joint before. "If you had difficulty like I did doing that under the car, you can use a circlip pliers to remove the clips on the universal joint, and pull the yoke off the driveshaft," It also says to use sockets and a hammer to remove the U joint as apposed to using a press. Remove the internal/external C-clips or press out the injected ring of polymer holding the U joints in place. A vise is used to remove the u-joint by pressing the bearing cups out. Replacing U-Joints. Rusted Stuck Seized Parts, Free at Last: It's rusted on and won't come off. ... yes it's not just the welded tabs that have got me confused but that there's no u-bolts etc to actually remove it from the yolk. 6.0L Power Stroke Diesel - Anyone got an easy fix for broken U-joint circlip - The stupid thing broke while I was removing it and it left enough behind that I can't get the stupid cap out:-banghead My choices are take the drive line out of the truck and work … Re: Removing U Joints with no clips. This removes the dirt and rust from the snap ring and makes it easier to remove. 2) due to #1 I am now trying to replace them without taking the shaft off. Heat may be required, so have a heat gun or small Prestolite torch handy. At that point, make sure you are …